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Are you facing any of these issues?

Unable to efficiently produce small - lot orders?

Do you need to produce the same output with fewer staffs?

Facing supply chain disruption and difficulty in fulfilling orders on time?

Struggling to increase workers’ productivity?

Why don’t you consider NEXIO SYSTEM?

A low cost, no set up required, simple software solution for sewing factories.

Nexio System can help you cut cost and increase productivity by 15%!

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How Nexio System can help you

Before Using NEXIO SYSTEM

I need to cope with more small lot order due to the pandemic. However, my factory is only suitable for mass production, and is not flexible enough to handle multiple small lot orders, and efficiency dropped.

Because of lockdown in many countries, I see many disruption to my supply chain & orders.

I can’t have many staff due to pandemic and I cannot produce the same output.

My workers are not productive and I do not know how to keep track of them effectively.

After Using NEXIO SYSTEM

NEXIO SYSTEM helps you increase operator efficiency, even without an IE’s help. By giving managers the power to analyse production lines and sewing output immediately, your manager can quickly adapt to producing with small lot orders with high efficiency, giving you advantage over your competitors.

With NEXIO SYSTEM, you can complete your order earlier and avoid any disruption!

NEXIO SYSTEM helps you increase productivity so you can increase output while cutting costs.

With NEXIO SYSTEM, you can immediately experience an increase in output in a few months.

Why get Nexio System today?

Low Cost

Affordable price

It can start running in your factory with minimum initial investment.

Easy to Start

Fast and simple setup

Setup will be completed in half a day. Simply insert a module into your machines to obtain data. Plug & Play!

Flexible & Versatile

Connects with all sewing machines brands and models

Applicable to all factory environments, regardless of scale and type. Almost every machine is adaptable. It can be easily expended from as little as one machine in one line to multiple lines, and then factories.

No Training Required

Easy to Use

The UI is first-rate and it is very easy to operate, no extra training is needed.
Even a person in the technical department can do the same work as an IE with NEXIO System.

Improving Small Lot Productivity
The Way Forward in the New Normal

WHO: A Leading Sewing Factory in Vietnam with an In-house IE team.

ISSUE: Growing number of small lot orders due to Pandemic

  • However, they had given up on improving small lot production, because there is no time to conduct time study to analyze and improve items that can be produced in 2 to 3 days
  • There is also lack of motivation for improvement among operators, they are not convinced by rough data collected and will argue with the line managers

HOW NEXIO HELPED: Accurate and instant data allowed IEs to plan improvements and Operators to understand how to better their sewing skills

  • Data is collected directly from the sewing machine, automatically calculated and graphed, allowing IE to spend less time collecting data and more time on improvement activities.
  • For the line managers, discussing operator issues with accurate data has enabled them to train their operators appropriately, improving their sewing skills.

RESULTS: Significant impact on small-lot production

  • Factory succeeded in improving productivity by 5% in small-lot production, which makes a significant impact in small-lot production given the tight timeframe. Moreover, small-lot productivity improvements had been completely abandoned in the first place.
  • This is a great achievement for the sewing industry of the future, where small-lot production will continue to increase. This has given the factory production advantage over their competitors.

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NEXIO SYSTEM Case Studies

I am spending so much on workers working overtime, but I cannot increase my output significantly.

Brother IoT helped me ensure that my workers are productive 100% of the time!

Leading VN garment factory

I have huge pressure from clients to reduce costs, but I had no idea how to do so.

Brother IoT helped our factories increase profits, and reduce costs! Amazing, and we are installing it in Indonesia and Vietnam too!”

Large reputable Japanese garment manufacturer

Even though I have so many operators, I face so many problems everyday, from unbalanced lines, overproduction, defective products etc.

Brother IoT helped me solve all these problems easily and I do not even need as many operators as before!

India garment factory with over 5 decades of history

Key Features

Automatic Data Collection

Reports are collected automatically so lower performing processes and staffs can be easily identified. Monitoring can be done for the whole day easily with no compromise on data accuracy.

Real-Time Monitoring with Iot Viewer 1 Real-Time Monitoring with Iot Viewer 2 Real-Time Monitoring with Iot Viewer 2

Replacing manual data collection with NEXIO SYSTEM can help you save time and cut cost by 88%!

Replace manual data collection and traditional paper-based report creation by digitizing the work process.

Simply insert the Wi-Fi communication module to your sewing machine and collect the data automatically.

Data such as daily production summary and operation analysis can be easily exported into a format of your choice.

Real-Time Monitoring with Iot Viewer

Real-time data is automatically collected from sewing machines to help reduce lead time and realize real-time production management.​

It reduces the lead time and realizes real-time production management by allowing line people to know their hourly output progress.​ Easily points out processes that are taking more down time or having less needle time.

Real-Time Monitoring with Iot Viewer 1 Real-time Monitoring Real-Time Monitoring with Iot Viewer 2

Defect Analysis

Accurate quality checks can be performed with causes of defects recorded for deeper analysis and allows for quick corrections, thus reducing defects.

Data used for quality checks, such as good/bad piece count, types of defect, PO numbers are recorded.

Superior UI and flexible data export helps quality management and reduces defects.

Defect Analysis

Flexible data export by Web API

Data can be downloaded and combined with your existing data. It helps you make easy-to-understand report.

In addition to viewing the data in the default format, data can be export freely and utilized for making a report.

Brother has Web API so that you can use your own system to download & analyze data.

Data will be downloaded with Jason format.

Flexible data export by Web API 1 Flexible data export by Web API 2

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Zero Set Up Effort!

To begin, simply insert a thumb drive into any machine. It’s that simple!

Zero Setup

No Large Investment Needed!

With NEXIO SYSTEM, you don’t have to invest in expensive machines and complicated systems!

NEXIO SYSTEM offers a simple and cost-effective solution for you to meet your bottleneck!

RFID
Hanger System
Complicated Data
Expensive Machine

How will NEXIO SYSTEM look like in your factories?

Watch and overview of the factory line in operation.

Everything is going on smoothly

Watch the manager using NEXIO SYSTEM at the end of the line

He can see production, operation and equipment data

See how the data is projected to a big display for all operators to see

This way, everyone is aware if they are meeting own production targets, and where the bottlenecks are

Nexio System's Packages

We grow when your business does. NEXIO offers 3 different packages, suitable for your business needs.

Basic

$ 2,000 /year

  • Real time monitoring
  • Export data in default format
  • Check data in default format
Popular
Pro

$ 5,000 /year

  • Real time monitoring
  • Flexible data export
  • Line wise defect analysis
Pro+

$ 7,000 /year

  • Real time monitoring
  • Flexible data export
  • SKU wise defect analysis

Sign up for a free consultation from our experts today!

Please read the Terms of Use here and send the application if you agree to it.

Frequently Asked Questions

Function of Nexio's System Nexio Capabilities

How would I know that my system is secure?

Brother NEXIO system is secure because of 3 main reasons:

  • Secure AWS cloud server
    • Data centre and network architecture built for highly security-sensitive organizations.
    • Allows customers to scale and innovate, while maintaining a secure environment.
    Secure AWS Cloud Server
  • HTTPS data encryption
    • All data communications are encrypted and kept confidential.
    • (Secure Sockets Layer) SSL prevents decryption of data by external means.
    HTTPS data encryption
  • Independent data structure
    • Factory data can be accessed by an unlimited number of user accounts
    • Distribution of responsibility across multiple users reduces likelihood of operational errors.

What is the minimum/maximum number of machines that can be connected NEXIO?

There is no minimum number of machines. NEXIO network system can be started from as little as 1 machine in one line, and slowly be expanded to multiple lines, and then to multiple factories.

What is the minimum/maximum number of machines that can be connected NEXIO?

With just 1 Gateway Server, around 1,000 machines can be connected.

How do I access NEXIO data without being at the factory in person?

NEXIO cloud application delivers real time data analytics, round the clock. The NEXIO Platform is easily configurable, allowing users to access and view device data in numerous ways that include Mobile phones, Tablets, Laptop or Desktop computers. Thus, data can be viewed anytime anywhere.

What is the minimum/maximum number of machines that can be connected NEXIO?

How do I access NEXIO data without being at the factory in person?

How is NEXIO IOT System different from existing production management systems?

Existing production management systems only manages final output data. However, NEXIO IOT System supports factories by analysing and evaluating processes, thus improving the operating systems and overall competitiveness in the long run.

How is NEXIO IOT System different from existing production management systems?

How does NEXIO maximize overall factory productivity with so little investment?

The logic behind how we can achieve such big results with small actions is simple. First, let us take a look at a typical garment factory.

  • The most common machine in the garment factory is the SN machine. It is also the cheapest machine and requires the least investment per machine. The most common machine in the garment factory is the SN machine. It is also the cheapest machine and requires the least investment per machine.
  • However, SN machines are also the most inefficient! When looking at total working time, SN machines only spend 10-20% of total time on sewing. However, SN machines are also the most inefficient! When looking at total working time, SN machines only spend 10-20% of total time on sewing.
  • NEXIO IoT aims to improve the machine working ratio of the SN machine. Even by improving the ratio by a little, given that the machine makes up the majority of the machine quantity in the factory, the impact on overall productivity improvement is multiplied! NEXIO IoT aims to improve the machine working ratio of the SN machine. Even by improving the ratio by a little, given that the machine makes up the majority of the machine quantity in the factory, the impact on overall productivity improvement is multiplied!

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