Are you facing any of these issues?
NEXIO SYSTEM can help you cut cost and increase productivity by 15%!
New Features
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Easy System Communication
Two-way Data Communication
Experience seamless two-way data communication between the NEXIO Cloud server and IoT assets.
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RFID Integrated Technology
Monitor Productivity with Brother's Operator Performance Tracking
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Improved User Interface
Why get Nexio System today?
How NEXIO SYSTEM can help you?
See the comparison before and after using Nexio System
Increased Operator Efficiency
Complete Orders Earlier with No Disruptions
Increased Productivity While Cutting Costs
Key Features
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Automatic Data Collection
- Replacing manual data collection with NEXIO SYSTEM can help you save time and cut costs by 88%!
- Replace manual data collection and traditional paper-based report creation by digitizing the work process.
- Simply insert the Wi-Fi communication module into your sewing machine and collect the data automatically.
- Data such as daily production summary and operation analysis can be easily exported into a format of your choice.
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Real-Time Monitoring
- It reduces the lead time and realizes real-time production management by allowing line people to know their hourly output progress. Easily points out processes that are taking more down time or having less needle time.
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Defect Analysis
- Data used for quality checks, such as good/bad piece count, types of defect, PO numbers are recorded.
- Superior UI and flexible data export helps quality management and reduces defects.
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Flexible Data Export
- In addition to viewing the data in the default format, data can be export freely and utilized for making a report.
- Brother has Web API so that you can use your own system to download & analyze data.
- Data will be downloaded with Jason format.
Improving Small Lot Productivity
The Way to Efficiency
A Leading Sewing Factory in Vietnam with an In-house IE team
Growing number of small lot orders due to Pandemic
Accurate and instant data allowed IEs to plan improvements and Operators to understand how to better their sewing skills
Factory succeeded in improving productivity by 5% in small-lot production
What Factory Owners are Saying
"I am spending so much on workers working overtime, but I cannot increase my output significantly.
Brother IoT helped me ensure that my workers are productive 100% of the time!"
Leading VN garment factory
"I have huge pressure from clients to reduce costs, but I had no idea how to do so.
Brother IoT helped our factories increase profits, and reduce costs! Amazing, and we are installing it in Indonesia and Vietnam too!"
Large reputable Japanese garment manufacturer
"Even though I have so many operators, I face so many problems everyday, from unbalanced lines, overproduction, defective products etc.
Brother IoT helped me solve all these problems easily and I do not even need as many operators as before!"
Large reputable Japanese garment manufacturer
Watch Nexio System in Operation
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Frequently Asked Questions
Brother NEXIO system is secure because of 3 main reasons:
- Data centre and network architecture built for highly security-sensitive organizations.
- Allows customers to scale and innovate, while maintaining a secure environment.
- All data communications are encrypted and kept confidential.
- (Secure Sockets Layer) SSL prevents decryption of data by external means.
- Factory data can be accessed by an unlimited number of user accounts
- Distribution of responsibility across multiple users reduces likelihood of operational errors.
1. Secure AWS cloud server
2. HTTPS data encryption
3. Independent data structure
There is no minimum number of machines. NEXIO network system can be started from as little as 1 machine in one line, and slowly be expanded to multiple lines, and then to multiple factories.
With just 1 Gateway Server, around 1,000 machines can be connected.
NEXIO cloud application delivers real time data analytics, round the clock. The NEXIO Platform is easily configurable, allowing users to access and view device data in numerous ways that include Mobile phones, Tablets, Laptop or Desktop computers. Thus, data can be viewed anytime anywhere.
How do I access NEXIO data without being at the factory in person?
Existing production management systems only manages final output data. However, NEXIO IOT System supports factories by analysing and evaluating processes, thus improving the operating systems and overall competitiveness in the long run.
The logic behind how we can achieve such big results with small actions is simple. First, let us take a look at a typical garment factory.
1. The most common machine in the garment
factory is the SN machine. It is also the
cheapest machine and requires the least
investment per machine.
2. However, SN machines are also the most
inefficient! When looking at total working
time, SN machines only spend 10-20% of total
time on sewing.
3. NEXIO IoT aims to improve the machine
working ratio of the SN machine. Even by
improving the ratio by a little, given that
the machine makes up the majority of the
machine quantity in the factory, the impact
on overall productivity improvement is
multiplied!
