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Huge Gap between Standard Time and Actual Performance - June, 2021
74% of garment factory processes are performing below expectations
Delays could be due to:
- Insufficient material input, causing the operator to wait for the next piece
- Processes allocated to operator was too difficult to meet standard time
- Operator is not following guidelines of the process, causing delay
All these issues will result in your profits being lowered.
76% of operators are operating at more than 120% of standard time
Our data is based on studying 2,500+ sewing machine operators across over 300+ factories through our complimentary 1-line assessment service for our customers.
Unbalanced lines and production delays result in losses for your factory
These inefficient processes result in unbalance lines, eventually resulting in production delays.
Production delays may require you to:
- Plan overtime
- Change your freight to air in order to avoid missing delivery dates
All these issues will result in your profits being lowered.
Here’s the solution for you
Visualization with quick action is the key to regaining your profits
In order to fill the gap between your plan and the actual processes, you must visualize the actual situation.
Let Brother help you. Our FREE 1-Line assessment can help you to collect accurate data for the whole day without your IE's analysis time and operator's work .
With this data collection:
- It will lead to proper improvement of your factory
- Ability to visualize actual capability of your sewing line
Get a FREE 1-Line assessment to find out about your machine utilization!
We will connect a data tracking device to your machines to visualize:
- Line Balancing
- Cycle Time
- Capacity
- Stability
- Operation Ratio
We will generate a report of your production line and arrange a next visit if you are interested in another line study after the assessment.
We have completed over 300 1-Line Assessments in India, Bangladesh and Vietnam
Fill up the form below to book a Free 1-Line assessment for your factory
Our specialist will contact you once you have applied. We
will explain the details of IoT system and answer your
questions. Then, schedule a visit to your factory
accordingly. Please do not hesitate to contact us.
Please read the Terms of Use here
and send the application if you agree to it.
IoT applicable sewing machine - NEXIO series product information
Backnumber
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Is your Single Needle running over 1,000 rpm?
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60% of the machines are single needle where IE or mechanic spends most of the time.
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Invisibility of the machine operation became a thing of the past
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Brother's new service against COVID-19
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3 tips to increase productivity in small-lot production
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Ranking of single needle lockstitch operating ratio
Inquiry about price or technical support on sewing machine
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Price Inquiry
For request the sewing machine's price list, catalog, introduction of our dealer, detailed machine spec, and so on.
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Technical inquiry
For technical inquiries about Brother industrial sewing machine functions, operations, repair, maintenance, adjustment, and so force.
