Data Trend from NEXIO SYSTEM - Dec, 2020
Why factory performance is not high even using “high” specification machines?
It is very common to see 4,000 rpm on the single needle catalogue, but why productivity does not goes up accordingly?
This is because the key for the production is the “AVERAGE” speed, no the maximum speed of the machines.
46% of the single needle machine is running less than 1,000 rmp.
We have studies the data from our new service 1-Line Assessment.
From 1-Line Assessment, we are able to visualize various kinds of the data to the customer for production improvement.
Currently, this data base is including over 330 single needle machines, and we took out average sewing speed and found out 46% of the sewing machine is running less than 1,000 rpm average. This new data gives us the conclusion that the important thing for the production is the “AVERAGE” sewing speed.
Brother machine running over 1,000 rpm.
Of course! Our sewing machine average speed is exceeding 1,000 rpm.
This chart is the result of Brother model wise sewing speed comparison.
Check your single needle sewing speed with 1-Line Assessment!
Special offer against covid-19.
As a initial step, why don’t you try Brother's new service to visualize your actual operator capability?
Brother is now providing new free service "1-Line Assessment" which our specialist visits the factory to prepare factory efficiency report.
We will check actual operator’s cycle time directly from sewing machine and compare with your standard time to visualize your problem to support improvement.
We are now receiving over 200 request, and October and November is almost full!
Sign up today and find out machine utilization!
Our specialist will contact you once you have applied. We will explain the details of IoT system and answer your questions.
Then, schedule a visit to your factory accordingly. Please do not hesitate to contact us.
Learn what NEXIO SYSTEM is
Link to YouTube
IoT applicable sewing machine - NEXIO series product information
60% of the machines are single needle where IE or mechanic spends most of the time.
Invisibility of the machine operation became a thing of the past
Brother's new service against COVID-19
3 tips to increase productivity in small-lot production
Ranking of single needle lockstitch operating ratio
Production has come back to 70% after COVID-19