Data Trend from NEXIO SYSTEM

Is the Pandemic preventing you from getting the latest Apparel industry trends?

Due to the Covid-19 pandemic, some factories are unable to carry out production. In some cases, this could be due to a Covid-19 outbreak on the production floor.

With over 550 activities conducted (including seminars, product...

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You can stop producing defective items by simply checking your production data in real time!

Introducing Brother's NEXIO IoT system, for quick and accurate data collection

Defect information is traditionally recorded on paper and is...

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Reduce resource and time wastage caused due to traditional data collection methods!

It is very hard to improve production without first having obtained the necessary data in real-time!

Understanding the everyday condition of your production....

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You can stop producing defective items by simply checking your production data in real time!

Introducing Brother's NEXIO IoT system, for quick and accurate data collection

Defect information is traditionally recorded on paper and is...

[ READ MORE ]

Maximize Sewing Operation & Productivity

Improve Material Handling Time with Brother to Maximize sewing operation & productivity!

Sewing Machine Operation time is only 20%, Handling Time takes the rest...

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Industrial Engineers are Not Efficient on Analysis

We found that IEs spend 40% of the time on data collection in the factory

You could be spending up to US$23,000 per year unnecessarily through...

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Huge Gap between Standard Time and Actual Performance

74% of garment factory processes are performing below expectations

Delays could be due to: Insufficient material input, causing the ...

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Stop producing defect item by checking data in real time

Have you ever seen your defect information in real time?

Fashion industry is said that the most wasteful industries and now apparel brand ...

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Start Simple and get Advance

We started to collaborate with Gpro.

Gpro is leading provider of RFID, IoT & Digital Solution to the apparel industry ...

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Data collection from production line is not complex

Multiple ways to collect data from production line.

NEXIO system is a production monitoring system which collect data directly from ...

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New way to find out hidden problem in the factory

18% of work time is nonoperating time (non-work).

When we have continuous data, we are normally able to see various trends...

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79% of operator works ±10% variations against average cycle

Is your sewing line running smoothly?

Operator's sewing skill is one of the important key of well-balanced production line....

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Is your Single Needle running over 1,000 rpm?

Why factory performance is not high even using “high” specification machines?

It is very common to see 4,000 rpm on the single needle catalogue, but...

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Where to be improved in the production line? Automation?

70% of the problem in the line is from single needle.

In the garment factory, most of the quantity share of equipment is occupied by simple machine such as single needle, overlock, or flat lock. Especially,..

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Is your operator focusing on production?

Machine operation ratio was invisible in the past.

To achieve everyday production target, factory is conducting several activities such as, time study, line balancing, and training to the operator. However, ..

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Have you ever reviewed way of setting standard time?

73% sewing machines were not meeting the standard time

There are so many reasons for delay of the production, starting from, 1. Lack of manpower,...

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Brother's New Service against COVID-19

Large Investment is NOT Necessary for Improvement

Against COVID-19, many factories are forced to enhance work efficiency. However,...

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3 tips to increase productivity in small-lot production

Short-term productivity improvements learned from Vietnam's largest factory

A major factory in Vietnam that succeeded in increasing productivity by 5% with small-lot production....

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Production has come back to 70% after COVID-19

Working time and number of operating machine

Compared to February, the number of operating sewing machines in Asia is back to nearly 70%...

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Ranking of Single Needle Lockstitch Operating Ratio in Asia

Do you have your own operator evaluation criteria?

Based on data on more than 300,000 sewing machines in Asia, the distribution of operating ratio is shown in a graph...

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Garment industry lost over 70% of functions by COVID-19

Transition of sewing time in Asia before/after COVID-19

In March 2020, when the world has been hit by an outbreak of COVID-19, the influence was evident in the garment industry...

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Loss of 110 hours per sewing machine

Comparison of operating ratio of lockstitch sewing machines in Bangladesh

The operating ratio of S-7300A & S-7250A differ by over 100 hours a year, and has a significant negative impact on output volume...

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