Problems of Mechanic
Learn how the Nexio System increases productivity through real-world situations.
Broken needles, which occur daily in sewing factories, are a major enemy of efficiency! When a needle breaks, it requires extra work to find the needle, retrieve it, and replace it with a new one. During that time, work stops.
If the line stops due to a broken needle, productivity will plummet!
If the broken needle is not found, it could develop into a big problem...
Broken needles are really a hassle!
If the broken needle is not found, it could develop into a big problem...
Broken needles are really a hassle!
"Puckering" and "seam irregularities" that tend to occur every time an item is changed are troubles that require time and effort to correct. If left unchecked, they can lead to defective products.
When the item changes, the production line stops right away. This
is especially common for newcomers who lack the necessary skills. But I guess that can't be helped, since skills don't improve overnight.
is especially common for newcomers who lack the necessary skills. But I guess that can't be helped, since skills don't improve overnight.
To maintain uniform quality, all sewing machines need to be adjusted in the same way. However, the more machines there are, the more time and effort it takes. Every time an adjustment is required, it becomes a major cause of reduced productivity.
If I had to be called in to make adjustments every time the line stopped, I wouldn't be able to do other work!
But even small adjustments can affect the quality...
I wish it was at least possible to make adjustments easily!
But even small adjustments can affect the quality...
I wish it was at least possible to make adjustments easily!
Problems will be resolved by "DigiFlex Feed"
Learn how “DigiFlex Feed” can help mechanics
1
Reduce needle breakage and increase productivity
DigiFlex Feed feeds the fabric at the right timing to prevent the needle from breaking. Even when sewing thick materials that are prone to needle breakage, the fabric is not fed when the needle is inserted into the fabric, so the needle is not burdened. This reduces needle breakage and dramatically improves productivity.
DigiFlex Feed allows you to select from four different trajectories to find the optimal timing for thread tightening depending on the fabric. This reduces the need to adjust the sewing machine every time the fabric is changed, and ensures consistent quality even in difficult processes that previously depended on the skills of the worker.
DigiFlex Feed allows you to select from four different trajectories to find the optimal timing for thread tightening depending on the fabric. This reduces the need to adjust the sewing machine every time the fabric is changed, and ensures consistent quality even in difficult processes that previously depended on the skills of the worker.
94%
94% of people
experienced a reduction in needle breakage!!
2
High sewing quality for any worker
DigiFlex Feed allows you to select from four different trajectories to find the optimal timing for thread tightening depending on the fabric. This reduces the need to adjust the sewing machine every time the fabric is changed, and ensures consistent quality even in difficult processes that previously depended on the skills of the worker.
93%
93% of people
experienced a reduction in puckering !!
3
Easy setup with just one button
DigiFlex Feed allows you to easily set various settings by simply pressing a button on the LCD panel. It is possible to select the feed path according to the purpose, such as difficult materials or the intuitive settings of an expert, and the data can be copied between sewing machines equipped with DigiFlex Feed. Adjustments that used to take time can now be completed easily!
90%
90% of people
are satisfied!!
ADVANCED Panel Operation 01 [Brother KE-430HX & BE-438HX]
![ADVANCED Panel Operation 01 [Brother KE-430HX & BE-438HX]](https://img.youtube.com/vi/0Lgn0Q1vikM/0.jpg)
Product Lineup
- Travel of each axis(mm): X200 Y440 Z305
- Travels (A, C) (deg.): A: -30~120, C: 360
- Max. spindle speed(min-1): 10,000/ (Optional) 16,000/ 27,000/ 10,000 high- torque
- Tool storage capacity(pcs.): 14/21
- Max. turning spindle speed (min-1): 2,000
- Electronic feed mechanism used for fabric feed
- Realizing high quality stitching
- Reduces troubles such as needle breakage and improves productivity
- Proposing new value through design stitching
- Easy-to-use simple operation panel
